Melt Crystallizer
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The DODGEN Melt Crystallizer is a high-efficiency purification unit integrating swirl distribution and falling-film crystallization technology. It adopts a vertical tube-bundle structure, in which the feed forms a spiral liquid film inside the tubes, and crystallization is achieved via indirect cooling by an external coolant. The core advantages lie in enhanced heat-transfer performance and improved crystal uniformity. DODGEN can supply a single unit with a capacity of 10 kg/h, as well as a single unit with a throughput of 10 t/h. The system has been industrially applied in continuous purification processes for acrylic acid, caprolactam, and related chemical intermediates. High-efficiency heat transfer, stable crystallization; Anti-blocking and anti-polymerization, reliable operation; High operating flexibility, precise control; Low system pressure drop, significant energy savings; Easy cleaning and maintenance, short downtime.
The DODGEN Swirl Falling-Film Crystallizer is a high-efficiency purification unit integrating swirl distribution and falling-film crystallization technology. It adopts a vertical tube-bundle structure, in which the feed forms a spiral liquid film inside the tubes, and crystallization is achieved via indirect cooling by an external coolant. The core advantages lie in enhanced heat-transfer performance and improved crystal uniformity. DODGEN can supply a single unit with a capacity of 10 kg/h, as well as a single unit with a throughput of 10 t/h. The equipment has been industrially applied in industries such as acrylic acid and caprolactam.
DODGEN provides a full-process service covering molten crystallization technology R&D, AI-assisted verification, laboratory validation, process design, equipment manufacturing, pilot-scale validation, and industrial implementation:
Technology R&D:Backed by a professional R&D team, continuously carrying out cutting-edge research on novel crystallization processes, separation intensification, and material compatibility/adaptation.
AI+ Assistance:DODGEN integrates a high-quality, structured, process-correlated molecular database from the ground up, and has built the industry’s first integrated data platform for molten crystallization that links “3D molecular structure – process feasibility”.
Laboratory Validation:Equipped with advanced laboratory crystallization units and analytical instruments, providing services including material screening, phase-diagram determination, and rapid feasibility verification of the process.
Process Design:Based on the customer’s material characteristics and purity/capacity requirements, DODGEN delivers customized process package design, process simulation, and optimization solutions.
Equipment Manufacturing:Independently manufactures core crystallizer equipment, ensuring that materials, processes, and quality control meet high-standard requirements.
Pilot-Scale Validation:Operates a comprehensive pilot crystallization testing platform, providing scale-up validation, operating-parameter optimization, and stability testing services.
Industrial Implementation Services:Provides full lifecycle support from basic engineering design, equipment installation & commissioning, and operator training, to long-term performance optimization and maintenance support—ensuring successful start-up and stable operation of the project.
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