Automatic high-power gear laser welding machine used in automotive gearbox gear

Automatic high-power gear laser welding machine used in automotive gearbox gear

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Wuhan Hans Goldensky Laser System Co., Ltd.

Wuhan,Hubei,China

Product Details
Company Profile

Description HAN'SGS-HC03 laser welding machine mainly consists of high power Rofin- DC030 / DC035 laser source, chiller unit, processing machine, automatic preheating machine, loading and unloading manipulator, CNC system and so on.The control system can realize the integrated control of the whole system such as machine tool, laser, water cooling unit and protective gas unit. The parameter adjustment is convenient, centralized display and strong anti-interference ability.The system hardware and software configuration is reasonable, stable and reliable operation, durable, equipment, laser protection to meet the safety requirements of the operator's life.This gear laser welding machine for the automotive gearbox double gear, double gear shaft laser welding special equipment. Welding machine main technical parameters 1.X axis travel: 300mm (servo motor drive). 2.Y-axis travel: 400mm (servo motor drive). 3.Z axis travel: 175mm (servo motor drive). 4.W-axis travel: 100mm (servo motor drive). 5.U-axis Rotating speed: 7.5 ~ 37.5rpm (i = 80) (servo motor drive). 6.X, Y, Z axis: positioning accuracy �� 0.02mm. 7.Repeat positioning accuracy �� 0.01 mm. 8.Maximum operating speed: 5 m / min.

Description

HAN'SGS-HC03 laser welding machine mainly consists of high power Rofin- DC030 / DC035 laser source, chiller unit, processing machine, automatic preheating machine, loading and unloading manipulator, CNC system and so on.The control system can realize the integrated control of the whole system such as machine tool, laser, water cooling unit and protective gas unit. The parameter adjustment is convenient, centralized display and strong anti-interference ability.The system hardware and software configuration is reasonable, stable and reliable operation, durable, equipment, laser protection to meet the safety requirements of the operator's life.This gear laser welding machine for the automotive gearbox double gear, double gear shaft laser welding special equipment.

low price automatic gear laser welding machine for sale

Performance

Laser	Rofin-DC030 laser (fiber optic, optional)
Output wavelength	10.6μm
Output power range	300-3000W
Power stability	±2%
Laser beam diameter	20-25mm
Beam stability	≤0.15mrad
Water-cooled unit	LSJR-500BX cooling system
Rated cooling capacity	50KW
CNC machine tools (X, Y, Z axis)
positioning accuracy	≥±0.02m
Repeatability	≥±0.01mm
Four stations automatically feeding turntable	0.9s / station
Processing parameters and requirements
Maximum welding depth	5mm
The minimum weld width	1mm
Welding speed	1.5-3.0m/min
Workpiece size range
Disk teeth outside diameter	φ40-φ130mm
the inside diameter of	φ35-φ70mm
thickness	20-50mm
Gear shaft maximum length	350mm
Gear shaft positioning maximum diameter	φ35mm
Control System	Siemens 828D + auxiliary PLC

Welding machine main technical parameters
1.X axis travel: 300mm (servo motor drive).
2.Y-axis travel: 400mm (servo motor drive).
3.Z axis travel: 175mm (servo motor drive).
4.W-axis travel: 100mm (servo motor drive).
5.U-axis Rotating speed: 7.5 ~ 37.5rpm (i = 80) (servo motor drive).
6.X, Y, Z axis: positioning accuracy ≥ ± 0.02mm.
7.Repeat positioning accuracy ≥ ± 0.01 mm.
8.Maximum operating speed: 5 m / min.

Control system

The welder host uses SINUMERIK 828D BASIC M control system, compact structure, set of display, CNC keyboard and CNC system in one.A small number of interfaces and cables ensure that the system is easy to use.The operation panel is durable and it's made of die-cast magnesium alloy.In the harsh working conditions, SINUMERIK828D can still maintain a good running state.The
SINUMERIK 828D is completely maintenance-free due to the abandonment of consumable parts such as fans, hard drives and spare batteries.With advanced NV-RAM technology, even after long downtime, the machining program can still be kept intact.

Wuhan Hans Goldensky Laser System Co., Ltd.

Location:Wuhan,Hubei,China
Business Type:
Main Products:Laser Cutter, Metal Laser Cutting Machine, Fiber Laser Cutting Machine, YAG Laser Cutting Machine, Laser Hardening Machine, Laser Perforating Machine, Laser Cladding Machine, Laser Welding Machine

Wuhan Hans Goldensky Laser System Co., Ltd is subsidiary company of Han's Laser Technology Industry Group Co., Ltd, (stock code: 002008). We are high-tech enterprise specialized in R&D, manufacture and sales for complete equipment of high-power laser source, laser cutting, laser welding, laser fusion covering, laser heat-processing and high-speed laser punching machine. We also provide automatic processing solving plans.

Company has been successively undertaken the national development and reform commission (NDRC) national high-tech industrialization demonstration projects, the top ten key projects in Hubei province, Wuhan city top ten industrial projects of science and technology, and other government science and technology projects, including three products listed as a key project of national torch plan by the national ministry of science and technology. We successively obtains the national innovation fund, the electronic information industry development fund and a number of special fund support of Hubei province and Wuhan city, to be listed as the key innovation enterprise in east lake development zone, the key support leading enterprise in "large-scale laser equipment system integration and the new type laser manufacturing field" in Wuhan's 11th five-year plan.

Most of the products of our company has fully independent intellectual property rights, widely used in steel metallurgy, petroleum, tobacco, automobile, machinery, aerospace, chemical, home appliances and other manufacturing industries. In the future, the company will continue to be based on innovation of new and high technology, using its own technology advantages to contribute to the industrialization development of laser processing complete equipment.